Give Your Robots Eyes That Think on the Edge
SensAI delivers onboard Vision AI with sub millimetre precision, running entirely on the robot, with no cloud round trip, no lag, and no data center dependency. Just fast, deterministic intelligence at the cell.
Integrated with leading robot brands & platforms
Vision AI That Lives on the Robot, Not the Cloud
SensAI is an onboard Vision AI platform by Spritle Software built for the next decade of industrial robotics. It delivers real time perception, pose estimation, and closed loop control, all running on an edge device mounted directly on or beside the robot cell, with zero cloud dependency.
Unlike traditional rule based machine vision or cloud dependent AI pipelines, SensAI uses foundation models running on NVIDIA Jetson hardware to handle novel parts, reflective materials, and high mix production lines out of the box, with sub 30ms end to end latency and sub millimetre precision.
Backed by 17 years of industrial automation engineering from Spritle's Chennai R&D Lab, SensAI is field proven across automotive, logistics, pharma, and aerospace, and ships with a customer grade SLA, not just a slide deck.
The Solution Packages
Three Power Packs. One Smarter Hospital.
- Foundation Perception Custom VLM + SAM 2 + FoundationPose on Jetson OrinACTIVE
- Edge Inference TensorRT ROS 2 P99 latency <30msONLINE
- Robot Integration EtherCAT RTDE 1kHz ROS2 control_msgsRUNNING
- 6 DoF Pose Estimation Sub millimetre accuracy, frame by frameLIVE
- Zero Shot Object Handling New SKUs in <5 minutes, no training requiredREADY
The Infrastructure Hasn't Kept Up with Physical AI
Cloud Round Trip Latency
Typical cloud inference takes 180 to 400ms per frame, completely unusable for closed loop robot control. Any hiccup in connectivity stops the line.
Brittle Trained Once Vision
Legacy machine vision systems break when lighting shifts, new SKUs arrive, or production conditions change. They don't adapt, they fail, and re training takes weeks.
Massive Labelling Overhead
Traditional vision pipelines demand thousands of labeled samples per SKU. High mix, low volume lines never generate enough data to train reliably.
Teach Pendant Lock In
Rigid programmed trajectories break the moment a conveyor jitters, a pallet drifts, or a human introduces variance. Every deviation means downtime and re teach.
Cost of Unplanned Downtime
Every hour of unplanned downtime on an industrial line costs five figures or more. Brittle vision and cloud dependency are the silent root causes that never get tracked.
No SLA Backed AI Deployments
Most AI vendors deliver demos, not cells. There is no production grade commitment, no post deployment support, and no accountability when models degrade over time.
One Vision Stack. Six Battle Tested Applications.
Bin Picking
142 random, mixed parts per minute, including reflective metals, deformable items, and tangled geometries, gripped without reprogramming.
Pick & Place
Sub-half-millimetre placement accuracy across varying surface tolerances, cycle after cycle. Handles everything from PCBs to curved housings.
De-racking
Autonomous handling of body-in-white panels, painted parts, fragile glass, and sensitive composites in automotive paint shop environments.
Fastening
Torque-aware bolting, screwing, and riveting with 0.1mm sub-millimetre accuracy. ISO 5393 compliant on every cycle.
Dispensing
Closed-loop adhesive bead tracking with ±0.1mm correction on complex 3D contours, even with varying flow rates.
Pharma Handling
GMP-validated cells for vial, blister, and ampoule handling under Annex 1 compliance. Every frame logged, every dispatch auditable.
Numbers That Matter on the Line.
Under 30ms End to End Latency
P99 budgeted at 30ms, deterministic, closed loop control that reacts faster than any cloud pipeline can even round trip.
Under 1mm Pose Accuracy
Sub millimetre 6 DoF pose estimation on reflective, transparent, and complex geometries, consistent across every cycle.
142 Picks Per Min Peak Rate
Achieved on a Tier 1 automotive stamping press feed with mixed, tangled, reflective metal parts, no reprogramming required.
18 to 32% Cycle Time Improvement
vs. stop and pick deployments using Dynamic Guidance on moving assembly lines.
Under 5 Min New SKU Onboarding
Zero training samples needed. Operators add new parts via a single reference photo. Foundation perception handles the rest.
17yrs Engineering Heritage
Spritle's Chennai R&D Lab brings 17 years of automation, vision-based inspection, and imitation learning heritage.
Industrial hardware meets foundation models.
Scope & Site
Engineer-to-engineer briefing. We assess the cell, parts, and robot brand in a 30-minute session.
↳ Cell scoped & pilot definedKit Configuration
SensAI Edge Kit configured for your robot brand, workspace geometry, and target application.
↳ Edge kit ready to shipCell Integration
On-site installation and robot controller integration via EtherCAT, RTDE, or ROS 2 depending on brand.
↳ Robot connected & calibratedValidation & UAT
Live accuracy and throughput testing on your actual parts. Acceptance against agreed SLA metrics.
↳ SLA metrics verifiedProduction Go Live
Full handover with observability dashboard, local audit logs, and Spritle R&D Lab on standby support.
↳ Cell live in productionBuilt for Industries Where Mistakes Are Expensive.
Automotive
Zero-escape QC on BIW lines. From sub-frame inspection to body-in-white de-racking.
Logistics
142 picks per minute on mixed, reflective, deformable bins. Zero-training perception.
Pharmaceutical
GMP-validated cells for vial, blister, and ampoule handling under Annex 1.
Aerospace
Sub-mm fastening and SOP verification on heavy parts. Torque-aware and traceable.
We Ship Cells. Not Slide Decks.
Most AI vendors stop at the demo. SensAI by Spritle Software brings 17 years of industrial automation engineering directly to your production floor.
Edge-First Architecture +
Foundation Model Stack +
7 Robot Brands Supported +
SLA-Backed Deployment +
17 Years of Automation Heritage +
Ecosystem Partners
What Engineering Teams Say
Frequently Asked Questions
Ready to Put Intelligence on the Robot?
SensAI pilots are open now. Engineer-to-engineer, no NDAs to start, Singapore and Chennai teams on standby.
📞Book a 30-min Briefing
Technical briefing with SensAI engineers. Assess your cell, parts, and robot brand. No commitment required.
📦See the Edge Kit
Review the SensAI hardware and software stack, including Jetson Orin, 3D depth sensing, and foundation model runtime.
🚀Pilot This Quarter
Ship a live cell this quarter with measurable SLA-backed results from day one. Q2 slots are open now.